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HomeUncategorizedUAS Ketchikan instructors talk welding and power technology courses - KRBD

UAS Ketchikan instructors talk welding and power technology courses – KRBD

Introduction: Forging the Future of Ketchikan’s Workforce

In the bustling maritime community of Ketchikan, Alaska, where the hum of diesel engines is the island’s heartbeat and the strength of a weld can mean the difference between a successful fishing season and a costly failure, the value of skilled trades is not an abstract concept—it’s the very foundation of the local economy. At the heart of developing this essential workforce is the University of Alaska Southeast (UAS) Ketchikan Technical Center, a place where theoretical knowledge is hammered, welded, and wired into practical, career-defining skills. Recently, instructors from the campus’s highly regarded Welding and Power Technology programs shared insights into how they are equipping the next generation of technicians and fabricators to meet the robust demands of Southeast Alaska’s industries.

These programs are more than just classrooms and workshops; they are critical pipelines, channeling ambitious individuals directly into high-demand, high-wage careers that support not only their families but also the entire regional infrastructure. From the sprawling shipyard at Vigor Alaska to the powerful engines of the Alaska Marine Highway System ferries, the fingerprints of UAS Ketchikan graduates are everywhere. In a candid discussion, the faculty who lead these intensive, hands-on courses revealed the philosophy, technology, and passion that drive their mission to build a competent, confident, and resilient local workforce.

The Bedrock of an Island Economy: Why Skilled Trades Matter in Southeast Alaska

To understand the profound impact of the welding and power technology programs at UAS Ketchikan, one must first appreciate the unique economic ecosystem of the region. Ketchikan, known as the “Salmon Capital of the World,” is an island community deeply intertwined with the sea. Its economy is not built on office parks and data centers, but on tangible, powerful industries that require a specialized set of hands-on skills.

A Maritime and Industrial Epicenter

The maritime industry is the undeniable titan. The local shipyard is one of the largest private-sector employers in the region, responsible for the repair and maintenance of a vast array of vessels, including state ferries, fishing boats, tugs, and barges. Every one of these vessels relies on expert welders to maintain structural integrity and skilled diesel mechanics to keep their massive power plants running. The commercial fishing fleet, a cornerstone of Ketchikan’s identity and economy, is in constant need of technicians who can troubleshoot a faulty hydraulic system in rough seas or repair a damaged hull between seasons.

Beyond the docks, the needs are just as critical. Construction projects, from new housing to public infrastructure, require certified welders for structural steel work. The logging and mining industries, though fluctuating, depend on heavy equipment—excavators, loaders, and haul trucks—that are powered by complex diesel engines and hydraulic systems. Even basic public utilities, like the local power generation plants, require technicians with a deep understanding of diesel generators and electrical systems. In this environment, a skilled tradesperson is not just an employee; they are an essential service provider.

Addressing a Widening Skills Gap

Like many parts of the country, Alaska is facing a significant skills gap, particularly in the trades. A generation of master technicians and welders is approaching retirement, and for years, there has been a societal push away from vocational training in favor of four-year university degrees. This has created a critical shortage of qualified individuals to fill these vital roles.

Instructors at UAS Ketchikan see this challenge every day, both in the demand from local employers and in the opportunity it presents for their students. “We have companies calling us constantly, asking when our next group of welders is graduating,” one welding instructor noted. “They’re not just looking for a body; they’re looking for someone who can read a blueprint, understand metallurgy, and lay down a clean, strong bead from day one. That’s the standard we train to.”

The power technology faculty echo this sentiment. “The complexity of modern engines—with their sophisticated electronic controls, emissions systems, and diagnostics—means you can’t just be a ‘grease monkey’ anymore,” an instructor explained. “You have to be a problem-solver, a diagnostician. We are filling a gap for high-level technicians that is absolutely critical for every major industry here.” The programs at UAS Ketchikan are a direct, strategic response to this gap, designed to build a sustainable, local talent pool that can keep the gears of the Southeast Alaskan economy turning.

Spotlight on Welding: Fusing Skill with Opportunity

The Welding Technology program at UAS Ketchikan is a crucible where raw aptitude is forged into professional expertise. It offers students a comprehensive path to becoming certified welders, capable of working in some of the most demanding environments, from shipyard dry docks to remote construction sites.

Inside the Welding Lab: A Symphony of Sparks and Steel

Stepping into the welding lab at the UAS Ketchikan Technical Center is an immersive sensory experience. The air is thick with the scent of ozone and hot metal. A chorus of crackles, hisses, and high-frequency hums fills the space as students, shrouded in protective leather and dark-lensed helmets, focus intently on their work. The lab is a state-of-the-art facility, equipped with dozens of individual welding booths, each featuring modern, multi-process welding machines.

Students are not just learning one type of welding; they are trained to master the “big four” industrial processes:

  • Shielded Metal Arc Welding (SMAW): Often called “stick” welding, this is the versatile workhorse of the industry, used extensively in structural and heavy repair work.
  • Gas Metal Arc Welding (GMAW): Known as “MIG” welding, this process is prized for its speed and efficiency in fabrication and manufacturing settings.
  • Flux-Cored Arc Welding (FCAW): A high-deposition process similar to MIG, it’s a go-to for heavy equipment and shipbuilding due to its ability to weld thick materials quickly.
  • Gas Tungsten Arc Welding (GTAW): Commonly referred to as “TIG” welding, this is the most precise and intricate process, used for welding stainless steel, aluminum, and other specialty metals where the highest quality and aesthetic are required.

Beyond the core processes, the curriculum emphasizes foundational knowledge. Students learn to read complex blueprints, understand welding symbols, and grasp the principles of metallurgy. They spend countless hours cutting and preparing metal, learning that a perfect weld starts long before the arc is ever struck. Safety is paramount, woven into every lesson and practice session.

Insights from the Instructors: The Art and Science of the Weld

The program’s instructors, who typically bring decades of industry experience to the classroom, emphasize that welding is both a science and an art. “There’s a tremendous amount of technical knowledge involved—amperage, voltage, travel speed, gas flow, electrode selection,” a lead instructor explained. “But there’s also a feel to it. You learn to read the puddle, to listen to the sound of the arc. It’s a craft that demands patience, a steady hand, and an unwavering attention to detail.”

This philosophy shapes their teaching style, which is intensely hands-on. After a brief lecture and demonstration, students spend the vast majority of their time “under the hood,” burning rods and laying beads. The instructors move from booth to booth, offering personalized feedback, diagnosing issues with a student’s technique, and challenging them with progressively more difficult welds—from flat plates to vertical, overhead, and pipe-welding positions.

“Our goal is to get them as close to industry-ready as possible,” the instructor continued. “We don’t just teach them how to pass a test. We teach them how to think like a welder, how to solve problems on the fly, and how to produce work that is not just strong, but clean and professional. When they leave here, they have a portfolio of skills, and often, an American Welding Society (AWS) certification in hand, which is the gold standard in the industry.”

From the Booth to the Workforce: Career Trajectories

Graduates of the welding program are highly sought after. They step into a variety of roles that are the backbone of the local industrial sector. Many find immediate employment at the Vigor Alaska shipyard as shipfitters and welders, repairing the hulls of massive ships. Others become pipefitters, working on complex systems within vessels or on industrial sites. Still others join construction crews as structural welders, helping to erect the steel skeletons of new buildings. Some even branch into more artistic endeavors, opening their own custom fabrication shops to create everything from boat railings to custom gates.

Powering Alaska’s Engines: The Power Technology Program

If welders build and repair the bones of industry, power technology technicians are the ones who maintain its heart and muscles. The Power Technology program at UAS Ketchikan is a comprehensive training ground for the mechanics and technicians who keep the region’s engines running, from the smallest outboard motor to the largest marine diesel power plant.

The Modern Engine Room: Beyond the Wrench

The program’s workshop is a testament to the complexity of modern machinery. It’s a sprawling space filled with an impressive array of engines in various states of assembly and disassembly. Students huddle around a massive marine diesel engine on one side of the shop, while others troubleshoot the intricate wiring of a modern outboard motor across the room. The days of simply being able to diagnose an engine by sound are long gone. The lab is stocked with sophisticated diagnostic laptops, digital multimeters, and specialized tools that are now essential to the trade.

The lead instructor for the Power Technology program emphasized this technological shift. “Twenty years ago, a mechanic needed a good set of wrenches and a good ear. Today, they need to be part computer scientist and part electrical engineer. Almost every system on a modern engine—fuel injection, ignition, emissions controls—is managed by an electronic control module (ECM). Our students learn how to interface with that technology, read diagnostic codes, and understand the data to pinpoint a problem.”

A Curriculum Built for Complexity

The program is designed to give students a holistic understanding of power systems. The curriculum is broad and deep, covering:

  • Diesel Engine Systems: Students learn the theory and practice of four-stroke diesel engines, tearing them down and rebuilding them to understand every component, from the pistons and crankshaft to the turbochargers and fuel injectors.
  • Marine Systems: With a special focus on the local industry, the program covers marine-specific systems like raw water cooling, transmissions and gearboxes, and propulsion systems.
  • Electrical and Electronic Systems: A significant portion of the course is dedicated to DC electrical theory, teaching students how to read wiring diagrams, troubleshoot circuits, and diagnose issues with sensors and actuators.
  • Hydraulics: Students learn the principles of fluid power, a critical skill for working on heavy equipment, fishing vessel deck machinery, and steering systems.

This comprehensive approach ensures that graduates are versatile and adaptable. “Our goal is to produce a technician who can confidently walk onto a fishing boat, a construction site, or into a truck shop and have the foundational knowledge to tackle whatever problem they face,” the instructor stated. “We’re not just training them for one specific job; we’re giving them a skill set for a lifelong career.”

Career Pathways on Land and at Sea

The career opportunities for Power Technology graduates are as diverse as the engines they work on. Many become marine technicians, a role in high demand among the commercial fishing fleet, charter boat operators, and pleasure craft owners. They might work for a local marine repair shop or, in many cases, for themselves. Others are hired as diesel mechanics for trucking companies, construction outfits, or municipal public works departments. The Alaska Marine Highway System and other large vessel operators are also major employers, needing skilled engineers to maintain their fleet. The program provides a direct on-ramp to these stable, well-paying careers that are essential to keeping Ketchikan and the surrounding region moving.

The UAS Ketchikan Difference: A Hub for Hands-On Learning

What makes the career and technical programs at UAS Ketchikan so effective is not just the curriculum, but the entire learning environment. The instructors’ deep industry roots, combined with a student-centered approach, create a powerful formula for success.

A Community of Learners

Both the welding and power technology programs are characterized by small class sizes. This intimate setting allows for an extraordinary amount of one-on-one interaction between students and instructors. It fosters a close-knit, collaborative environment where students learn not only from their teachers but also from each other.

The student body itself is a diverse mix. Recent high school graduates work alongside mid-career professionals looking to upskill or change fields entirely. Commercial fishermen enroll in the winter to learn how to maintain their own vessels, reducing their operating costs and downtime. This blend of ages, backgrounds, and experiences enriches the classroom, bringing a wide range of perspectives to the shared goal of mastering a trade.

Industry Partnerships and Local Impact

UAS Ketchikan doesn’t operate in a vacuum. The Technical Center maintains strong, symbiotic relationships with local industry leaders. Program advisory boards, composed of managers and master technicians from companies like Vigor and local marine repair shops, meet regularly to ensure the curriculum stays current with the latest technologies and industry needs. These partnerships often lead to internships, apprenticeships, and direct job placements for students.

“We see ourselves as a partner in the community’s economic development,” campus leaders often state. By providing a steady stream of well-trained, local talent, the university helps businesses thrive and reduces the need to recruit from outside the state. This strengthens the local economy, creates stability, and provides a clear pathway for residents to achieve family-sustaining careers without having to leave home.

Conclusion: Building a Resilient Future, One Skill at a Time

The welding and power technology programs at UAS Ketchikan are far more than just educational offerings. They are vital engines of opportunity, empowering individuals with the skills to build, maintain, and repair the very fabric of their community. The passionate instructors who lead these programs serve as mentors, passing down not just technical procedures but a work ethic and a problem-solving mindset that will serve their students for a lifetime.

In a world of rapid change, the tangible, essential skills of a welder or a master technician remain in constant demand. As long as ships sail the Inside Passage, trucks haul goods, and the lights need to stay on, there will be a need for the graduates of these programs. By investing in hands-on education, UAS Ketchikan is doing more than just training a workforce; it is forging a stronger, more self-reliant, and more prosperous future for all of Southeast Alaska.

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